辐射防护 ›› 2026, Vol. 46 ›› Issue (1): 29-36.

• 放射性废物管理 • 上一篇    下一篇

乏燃料组件端头和废包壳计量充装技术研究

刘晓坤, 谢轶男, 崔凯, 夏国正, 王天浩, 徐仲斌   

  1. 中国核电工程有限公司,北京 100840
  • 收稿日期:2025-08-15 出版日期:2026-01-20 发布日期:2026-02-06
  • 通讯作者: 崔凯。cuikai@cnpe.cc
  • 作者简介:刘晓坤(1995—),男,2018年毕业于北京科技大学车辆工程专业,2021年毕业于北京科技大学机械工程专业,获硕士学位,E-mail:liuxk@cnpe.cc

Research on metering and filling technology for spent fuel end fittings and spent claddings

LIU Xiaokun, XIE Yinan, CUI Kai, XIA Guozheng, WANG Tianhao, XU Zhongbin   

  1. China Nuclear Power Engineering Co., Ltd, Beijing 100840
  • Received:2025-08-15 Online:2026-01-20 Published:2026-02-06

摘要: 针对乏燃料组件后处理工艺中端头和废包壳的整备需求,基于超压减容整备技术流程,明确了计量充装设备的核心功能需求:端头与废包壳的分离及分别充装、精准计量、压实罐取封盖与多工位转运。结合非标设备设计原则,按照 “空罐供给→取盖→按‘包壳-端头-包壳’顺序充装→封盖→转运” 的工艺流程,设计了由计量分离器、承载回转台、取封盖装置及控制系统组成的计量充装设备。通过循环桶倾倒参数试验、计量分离器运行参数试验及设备联动试验,确定了关键运行参数:循环桶倾倒转速 0.015~0.08 r/min(分区间调控)、转鼓转速 0.10 r/min、螺旋圈转速 1.0 r/min、回转台回转速度 0.25 r/min,实现单个压实罐充装时间≤20 min、充装率≥80%、压实罐充装误差≤±1 kg 的指标要求。最终形成一套完善的端头和废包壳计量充装处理方案,为同类乏燃料组件后处理设备设计提供技术参考。

关键词: 乏燃料, 后处理, 端头, 废包壳, 计量充装设备, 超压减容技术

Abstract: In response to the requirement of special conditioning for end fittings and spent cladding in the spent fuel reprocessing process, this paper clarifies the core functional requirements of the metering and filling equipment based on the overpressure-based volume reduction conditioning technical process: separation and separate filling of end fittings and spent cladding, accurate metering, lid handling (removal and closing), and multi-station transfer of compaction canisters. Combined with the design principles of non-standard equipment,a system comprising a metering separator, a rotary table, a lid handling device, and a control system was designed. The complete working process follows: “empty canister supply → lid removal → layered filling (cladding-end fittings-cladding) → lid closing → transfer.”Through the dumping parameter test of the circulation bucket, the operation parameter test of the metering separator, and the equipment linkage test, the key operating parameters were determined: dumping speed of the circulation bucket at 0.015~0.08 r/min (regulated in intervals), drum speed at 0.10 r/min, spiral coil speed at 1.0 r/min, and turntable rotation speed at 0.25 r/min. These parameters achieve the index requirements of a single canister filling time of ≤20 min, a filling rate of ≥80%, and a cladding metering deviation of ≤±1 kg. Finally, a comprehensive metering and filling treatment scheme for end fittings and spent claddings is formed, providing a technical reference for the design of similar reprocessing equipment for spent fuel assemblies.

Key words: spent fuel, reprocessing, end fittings, spent cladding, metering and filling equipment, overpressure-based volume reduction technology

中图分类号: 

  • TL942